EQUIPMENT Equipments
Because our synthetic fiber nozzle products require micron-level precision, our equipment is a crucial partner in maximizing our technical capabilities.
From machine tools that embody years of accumulated expertise to inspection equipment that thoroughly guarantees quality,
To achieve uncompromising manufacturing, we always maintain the optimal equipment and environment.
We combine that power with the experience and judgment of skilled engineers.
Here are some of the key facilities that support our company.
Machinning equipment
Machining center
| Broad category | Manufacturer name | Model | Number of units owned | specification |
|---|---|---|---|---|
| 5-axis machining center | Sodick | UH650L/LN5X | 1 | Each axis movement amount X455mm×Y500mm×Z300mm Table size: φ160mm Spindle speed: 6,000–40,000 min⁻¹ Maximum load capacity: 10 kg ATC 16 bottles |
| DMG Mori Seiki | CMX600V | 1 | Each axis movement amount X600mm×Y560mm×Z320mm Spindle speed: 12,000 min-1 30 ATCs installed on a circular table manufactured by Tsudakoma Industrial Co., Ltd. (tilt -30° to 110°) |
|
| Rokuroku Industries | MEGA | 1 | Each axis movement amount X250mm×Y220mm×Z150mm Table size: φ160mm Spindle speed: 3,000–25,000 min⁻¹ ATC 30 bottles |
|
| 3-axis machining center | Sodick | HS430L | 5 | Each axis movement amount X420mm×Y350mm×Z200mm Spindle speed: 6,000–40,000 min⁻¹ ATC 16 bottles |
| Yasuda Industries | YBM-640V | 2 | Each axis movement amount X600mm×Y400mm×Z350mm Spindle speed ~20,000 min-1 ATC 30 bottles |
|
| DMG Mori Seiki | ACCUMILL4000 MSX-805 | 1 | Each axis movement amount X550mm×Y430mm×Z300mm Spindle speed: 12,000 min-1 ATC 30 |
|
| ACUMILL4000 | 15 | Each axis movement amount X550mm×Y430mm×Z300mm Spindle speed: 12,000 min-1 60 ATCs (3 out of 15 30 ATCs) |
||
| NV5000α1A/40 | 1 | Each axis movement amount X800mm×Y510mm×Z400mm Rotational speed: 14000 min-1 ATC 30 bottles |
||
| NV5000α1B/40 | 2 | Travel amount of each axis X1020mm×Y510mm×Z400mm Rotational speed: 14000 min-1 ATC 60 bottles |
||
| ecoMill600V | 4 | Each axis movement amount X600mm×Y560mm×Z400mm Spindle speed: 12,000 min-1 ATC 30-pack, center-through design |
||
| CMX600V | 7 | Each axis movement amount X600mm×Y560mm×Z400mm Spindle speed: 15,000 min⁻¹ ATC 60-piece center-through design |
||
| CMX1100V | 4 | Travel amount of each axis X1100mm×Y560mm×Z400mm Spindle speed: 15,000 min⁻¹ ATC 60-piece center-through design |
||
| NVX5100 | 1 | Each axis movement amount X1000mm×Y500mm×Z400mm Spindle speed: 15,000 min⁻¹ ATC 30-pack, center-through design |
||
| SV-400 | 2 | Each axis movement amount X600mm×Y400mm×Z400mm Spindle speed: 12,000 min-1 ATC 30 bottles |
||
| VS10000/50/3150 | 1 | Each axis movement amount X3150mm×Y1000mm×Z600mm Rotation speed: 30-10000 min-1 ATC 30 bottles |
||
| NV5000α1B/40 ATC60 | 3 | Each axis movement amount X1021mm×Y510mm×Z400mm Rotation speed 1 to 12000 min-1 ATC 60 bottles Processing is possible up to 1 meter. |
||
| NV5000α1A/40 ATC60 | 1 | Travel amount of each axis X801mm×Y510mm×Z400mm Rotation speed 1 to 12000 min-1 ATC 60 bottles Processing is possible up to 800 mm. |
||
| NV5000B/40 ATC30 | 1 | Each axis movement amount X1021mm×Y510mm×Z400mm Rotation speed 1 to 12000 min-1 ATC 30 bottles Processing is possible up to 1000 mm. |
||
| NV5000α1B/40 ATC30 | 2 | Each axis movement amount X1021mm×Y510mm×Z400mm Rotation speed 1 to 12000 min-1 ATC 30 bottles Processing is possible up to 1000 mm. |
||
| Rokuroku Industries | MEGA | 5 | Each axis movement amount X400mm×Y320mm×Z200mm Spindle speed: 25,000 min-1 ATC 30 bottles |
|
| FANUC | ROBODRILL α-D28MiB5 ADV Plus |
1 | Each axis movement amount X500mm×Y400mm×Z300mm Spindle speed: 24,000 min-1 ATC 28-prong, center-through design |
|
| TAKISAWA | MACV2E | 1 | Each axis movement amount X550mm×Y400mm×Z400mm Spindle speed: 6,000 min-1 ATC 24 |
|
| Okuma | MCV20AⅡ | 1 | Travel amount of each axis X4000mm×Y2000mm×Z450mm Rotation speed: 30-6000 min-1 ATC 24 |
|
| MILLAC 852V | 1 | Each axis movement amount X3050mm×Y850mm×Z750mm Rotation speed: 30-10000 min-1 26 ATCs |
||
| MILLAC852V | 1 | Each axis movement amount X3050mm×Y850mm×Z750mm Rotation speed: 30-10000 min-1 ATC main unit, center-through specification |
||
| Yamazaki Mazak | SVC2000L/200 | 3 | Travel amount of each axis X5080mm×Y510mm×Z510mm Rotation speed 30-15000 min-1 ATC 30-pack with center-through mechanism |
|
| Nidec OKK | KCV800-30L type | 1 | Travel amount of each axis X3050mm×Y820mm×Z720mm Rotation speed 30-13000 min-1 ATC 30 bottles |
|
| Nidec OKK | VM900 type #50 | 1 | Travel amount of each axis X2060mm×Y940mm×Z820mm Rotation speed 30-8000 min-1 ATC 30 |
|
| Takeda Machinery | TK40S-6000MV-5 | 1 | Travel amount of each axis X6000mm×Y500mm×Z450.7mm Rotation speed: 30-10000 min-1 ATC 40 pieces |
|
| Makino Milling Machine | MSA40 | 2 | Travel amount of each axis X600mm×Y300mm×Z400mm Spindle speed: 6,000 min-1 One ATC unit with 60 ATCs, one ATC unit with 30 ATCs |
|
| MCC2513 | 1 | Each axis movement amount X2500mm×Y1350mm×Z1000mm Rotation speed 30-15000 min-1 ATC 60-unit horizontal type with a table that rotates 360°. |
||
| Gantry-type machining center | Okuma | MCR-A | 1 | Travel amount of each axis X5200mm×Y2500mm×Z650mm Rotation speed: 30-10000 min-1 ATC50, capable of machining 5 sides of a workpiece, and the spindle angle can be adjusted in 5° increments up to 90°. 5-sided processing machine |
| High-speed gantry-type machining center | Toshiba Machine | MPF-3116ES | 1 | Each axis movement amount X1900mm×Y3100mm×Z715mm (500mm) Rotation speed: 30-10000 min-1 ATC 60-piece center-through design |
Grinding machine
| Broad category | Manufacturer name | Model | Number of units owned | specification |
|---|---|---|---|---|
| Grinding machine | Sumitomo Heavy Industries | KSH870v | 1 | Table size: 800mm x 7000mm (Vertical shaft) Grinding wheel rotation speed: MAX 2000 min-1 (Horizontal axis) Grinding wheel rotation speed MAX 1200 min-1 Automatic feed rate: 1-30 μm/cycle |
| KSH-850 | 1 | Table size: 800mm x 5000mm Grinding wheel rotation speed: MAX 2000 min-1 Automatic cutting feed rate: 0.1–50 μm/cycle |
||
| KSH-830X | 1 | Table size: 800mm x 3000mm Grinding wheel rotation speed: MAX 1200 min-1 Automatic cutting feed rate: 0.1–30 μm/cycle |
||
| Okamoto Machine Tool Works | SPⅡ256NZ | 1 | Table size: 600mm x 2550mm Grinding wheel rotation speed: MAX 1800 min-1 Automatic cutting feed rate: 0.1–30 μm/cycle |
|
| PSG305DXNC | 1 | Table 500mm x 3000mm Grinding wheel rotation speed: MAX 1100 min-1 Automatic cutting feed: 0.1–10 μm/cycle |
||
| PSG205DXNC | 1 | Table 500mm x 2000mm Grinding wheel rotation speed: MAX 1100 min-1 Automatic cutting feed: 0.1–10 μm/cycle |
||
| PSG-455 | 1 | Table 500mm x 4500mm (Vertical shaft) Grinding wheel rotation speed: MAX 3460 min-1 (Horizontal axis) Grinding wheel rotation speed MAX 1100 min-1 Automatic feed rate: 5-10 μm/cycle |
||
| PSG-305B | 1 | Table 500mm x 3000mm Grinding wheel rotation speed: MAX 1100 min-1 Automatic feed rate: 5-10 μm/cycle |
||
| PSG-155B | 1 | Table 500mm x 1500mm Grinding wheel rotation speed: MAX 1100 min-1 Automatic feed rate: 5-10 μm/cycle |
lathe
| Broad category | Manufacturer name | Model | Number of units owned | specification |
|---|---|---|---|---|
| Multi-tasking lathe | DMG Mori Seiki | NLX2000SY/500 | 1 |
1st spindle 8-inch chuck, rotational speed 5000 min-1 Rotary tool spindle 10000 min-1 Maximum processing diameter φ366mm |
| CNC Lathe | Yamazaki Mazak | QUICK TURN NEXUS 150-II | 1 | 1st spindle 8-inch chuck, rotational speed 4760 min-1 |
| QTN-150/300 | 1 | 1st spindle 8-inch chuck, rotational speed 4760 min-1 |
||
| NC lathe | Tsugami | BS18-III | 1 |
First spindle, collet chuck, rotational speed 8000 min-1 Second spindle, collet chuck, rotational speed 8000 min-1 Maximum processing diameter φ18mm Number of tools to attach: 18 |
| Comb-shaped NC lathe | Seibu Electric | SNC-28HPⅡ | 2 | main shaft 4-inch air chuck, rotation speed 6000 min-1 Maximum machining diameter Φ70mm (thickness 8mm) Maximum processing length: 60mm (for brass material with an outer diameter of Φ12mm) |
| SNC-28HPi | 2 | main shaft 4-inch air chuck, rotation speed 6000 min-1 Maximum machining diameter Φ70mm (thickness 8mm) Maximum processing length: 60mm (for brass material with an outer diameter of Φ12mm) |
||
| SNC-15E | 1 | main shaft 4-inch air chuck, rotation speed 6000 min-1 Maximum machining diameter Φ70mm (thickness 8mm) Maximum processing length: 60mm (for brass material with an outer diameter of Φ12mm) |
||
| General-purpose lathe | Eguro Ironworks | GL-120 | 1 | 1st spindle 5-inch chuck, rotational speed 5000 min-1 |
| Ikegai Ironworks | EF-38 | 1 | First spindle, four-jaw chuck, rotational speed 300 min-1 φ400 processing possible |
|
| A25 | 1 | 1st spindle 8-inch chuck, rotational speed 1200 min-1 |
||
| Aichi Tokei Denki | HL-300 | 1 | 1st spindle 8-inch chuck, rotational speed 2500 min-1 |
|
| Mitsuhata Manufacturing Co., Ltd. | HKM-800 | 1 | 1st spindle 8-inch chuck, rotational speed 1200 min-1 |
|
| SCHAUBLIN | SB125 | 1 | First spindle, collet chuck, rotational speed 3000 min-1 Maximum processing diameter φ24mm Maximum processing length: 150mm |
Inspection equipment
| Broad category | Manufacturer name | Model | Number of units owned | specification |
|---|---|---|---|---|
| Observation + Analysis | Hitachi High-Tech | SU5000 | 1 | Schottky scanning electron microscope (FE_SEM) |
| SU3800SE | 2 | High-resolution Schottky scanning electron microscope (FE_SEM) | ||
| S3400N＋HOLIBAX-act | 1 | Scanning electron microscope (SEM + EDX) | ||
| Flex-SEM1000＋OXFORD_AZtec3.2 | 1 | Scanning electron microscope (SEM + EDX) | ||
| Flex-SEM1000Ⅱ | 1 | Scanning electron microscope (SEM) | ||
| FB2200 | 2 | Focused Ion Beam Processing and Observation System (FIB) | ||
| MI4050 | 2 | Focused Ion Beam Processing and Observation System (FIB) | ||
| Keyence | VHX-X1 (Camera: VX-Z50T) | 1 | Digital microscope | |
| VH5500 | 1 | Digital microscope | ||
| VHX6000 | 1 | Digital microscope | ||
| Olympus+ Hamamatsu Photonics |
BX53M IR (Camera C9597-03) | 1 | IR (infrared) microscope (evaluation of adhesive interfaces) | |
| Leakage test | ULVAC | HELIOT 7/1W1-J100A | 1 | Leak detector (for evaluating the airtightness of vacuum components) |
| Surface roughness + shape measurement | Kosaka Research Institute | SE-800 | 1 | Contact-type surface roughness meter |
| shape measurement | Keyence | VK-X1100 | 1 | Shape analysis laser microscope |
| VL-500 | 1 | 3D scanner type three-dimensional measuring machine | ||
| Image Dimension Measurement | Nikon | NEXIV VMZ-S3020 | 1 | CNC Image Measurement System |
| NEXIV VMZ-R6555 | 1 | CNC Image Measurement System | ||
| NEXIV VMZ-S6555 | 1 | CNC Image Measurement System | ||
| Keyence | LM-1100 | 1 | Image Dimension Measuring Instrument | |
| Dimensional measurement | Olympus | STM6-F10 | 1 | Measuring microscope |
| Nikon | MM-40/L3U (Stage 4x4B) | 1 | Measuring microscope | |
| MM-40/L3U (Stage_MHS 4x4) | 1 | Measuring microscope | ||
| MM-800/LU (Stage_MHS 6x4) | 2 | Measuring microscope | ||
| MM-800/LU (Stage_MHS 8×6B) | 1 | Measuring microscope | ||
| MM-400／LU | 1 | Measuring microscope | ||
| MM-400/LU type (Stage_MHS 4x4) | 9 | Measuring microscope | ||
| MM-400/LU type (Stage_MHS 6×4) | 2 | Measuring microscope | ||
| Dimensional and shape measurement | Mitutoyo | Crysta-Apex V PLUS776 | 1 | CNC coordinate measuring machine |